Stephan Paukner :: syslog

... on ham radio TRX like Yaesu or Kenwood

The Begali HST III morse key is a single-lever paddle that also has a sideswiper mode built in: By flipping a switch on the key’s base, one can operate it as a sideswiper. But why actually is that switch needed? Well, a single-lever creates electric contact on either of two sides, which have to be distinguished, because one side tells the keyer to emit dots (dits) and the other to emit dashes (dahs). That’s why a stereo jack is used to connect to a TRX, because that jack can carry those two channels. When using the single-lever as a sideswiper, though, both sides are equivalent and should simply trigger a key-down. Straight keys can be modeled using a mono jack only. So, for using the Begali HST III in sideswiper mode, both contacts have to be routed the same way, while in paddle mode, they have to stay separate. That’s what that built-in switch is for.

On my Kenwood TRX though, I was disappointed to notice that sideswiper mode of that key doesn’t work: When I plug it into the straight-key socket of my Kenwood TRX, a continuous key-down is emitted! It looks like Begali decided to make both contacts equivalent by shorting them. But thinking of the design of mono jacks, where most of the jack consists of common ground while only the tip carries the channel, that means that if that stereo jack is plugged into a mono socket, a part of the body and the tip are short-circuit, which simply means: key-down!

So, after wrapping my head around this and getting in touch with my CW Elmer, Heinz OE3LHB, he told me he’d gone through that before, with his first-generation Begali HST and his Yaesu TRX. He sent me this sketch of the original wiring and the sketch of the wiring that is needed for sideswiper mode to work on those TRX that expect a mono jack on straight keys:

So, instead of shorting upper and lower contact, both contacts should be routed to the tip. If you look closely, you notice that the 2-pin on/off switch has to be replaced by a 3-pin on/on switch. The 1st-gen HST came without wiring, the YL/OM had to do the wiring themselves, so, this mod wasn’t overly complicated to do. But the HST III comes with the wiring realized on a PCB:

The procedure to implement the desired wiring is:

1. Find a 3-pin on/on switch with the exact same size specs of the original switch. I soldered the original switch out and made measurements with a caliper, it should resemble a 5×8 mm rectangle when viewed from the top. I found a matching switch here.
2. Make a third hole to be able to fit the third pin of the switch through the PCB.

   

3. Place the new switch on the PCB and screw the PCB back in. Only then start soldering the outer pins of the switch to the respective conductor paths. Take care to leave the middle pin isolated from those. (Maybe you should do #5 before this.)
4. Disconnect the switch from the bottom contact (BOT) by scratching through the conductor path. That is, only keep contact with the RING.
5. Connect the middle pin of the switch to the bottom contact (BOT) using isolated wire and a soldering eyelet. (You could also paint a conductor path at the left border of the PCB, if you can do this.)

By this, sideswiper mode finally works. I sent this mod to Bruna Begali and explained why we needed to do that, but I didn’t receive a reply. Maybe they use TRX that work with the original wiring, or that key is rarely used in sideswiper mode. I never use it as a sideswiper anyway, but at least I restored that option for me.